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Armadale, Etna Brickworks

Brickworks (19th Century)

Site Name Armadale, Etna Brickworks

Classification Brickworks (19th Century)

Alternative Name(s) Bathville

Canmore ID 151546

Site Number NS96NW 25

NGR NS 94450 67940

Datum OSGB36 - NGR

Permalink http://canmore.org.uk/site/151546

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Digital Images

Armadale, Etna Brickworks
Distant view from NW showing S Hoffman kiln
Armadale, Etna Brickworks
Distant view from NW showing S Hoffman kilnAtlas Brickworks and Etna Brickworks, Bathville, Armadale.  Oblique aerial photograph taken facing north-west.  This image has been produced from a damaged negative.View from north north east of east end of pan house/ machine wing and brick extrusion and cutting building (right) at NS 94387 67986.General view from south west towards formerbrick stock yard at NS94484 67866 (centred).Pan House/ Machine Wing., ground floor. Interior. View from north wast. There were three pan mills on this level. All have been removed prior to demolition. Two of the bucket elevators from the pan mills and supplying the crushed clay hoppers in the adjacent pan house compartment are visible.Pan House/ Machine Wing, ground floor. Interior. View from north west. View of Fawcett 'Incla' pan mill base. There were three pan mills on this level.Pan House/ Machine Wing, ground floor. Interior. Hopper no.3. A conveyor carred the material from the hoppers towards the brick making machine  and onto the extruder, cutter and driers.Pan House/ Machine Wing, ground floor. Interior. Hopper area. Gangways to hopper mouth level. A conveyor carred the material from the hoppers towards the brick making machine  and onto the adjacent extruder, cutter and driers.Pan House/ Machine Wing, ground floor, north compartment. View from west. Tool grinder 'Superior' make.Pan House/ Machine Wing, 1st floor/mezzannine. Interior. View of the area below screen loft (2nd floor/mezzannine). The bucket elevator is on the left and the screened clay to be returned to Pan Mill floor for re-grinding is contained in the pipes. The yellow top of Hopper 2 can be seen.Pan House/ Machine Wing, screen loft, 2nd floor/mezzannine.  Interior. View from east of one of the three screens feeding crushed and sieved dry clay dust to the hoppers below. Each screen is served by one bucket elevator .Pan House/ Machine Wing, screen loft, 2nd floor/mezzannine. Interior. Detail of feed into top of hopper from screen.Pan House/ Machine Wing, 2nd floor/mezzannine, screen loft.  Interior. View from east. Switch Room no.2 from east.Intermittent Kiln. Control box for partially demolished Intermittent Kiln at NS94487 67970. There were two kilns on site.Partially demolished Intermittent Kiln at NS94487 67970. There were two kilns on site.View from south of west chamber end wall of the gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total.View of south end of west chamber of the gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total. Detail of wicket at south west end of gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total.Continuous kiln.Detail of wicket of chamber 24 and the air duct of chamber 23 at south west end of gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total. View from south west of 1964 gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total. The Intermittent kiln is being dismantled in the background.View from south west of 1964 gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. To the left, Pan Mill and Crusher House. The Intermittent kiln is being dismantled in the background.Detail of blocked wicket no. 15 with inserted air duct, north end,  gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total.Detail of south end,  gas-fired Hoffmann Continuous Kiln centred at NS94470 67952.Detail south end. gas-fired Hoffmann Continuous Kiln centred at NS94470 67952.Armadale, Etna Brickworks
General view from WView from east with the Intermittent Kiln building (NS94483 67973) being dismantled.General view from south west.Pan House/ Machine Wing., ground floor. Interior. Gantry to south end of pan house  from north eastPan House/ Machine Wing , ground floor. Interior. Hopper area. Conveyor to pan mill no. 2. This would have fed in crushed raw materials to the 'recipe' for the brick 'mix' to be fed into the brick making process. Crushed coal waste, and brick as well as a little clay could be used in common brick making.Pan House/ Machine Wing. Interior. Hoppers 5 and 6. The conveyor carried material to the brick making machines (now gone) behind the camera prior to extrusion, cutting , drying and kilning.Pan House/ Machine Wing. Interior. Hoppers 5 and 6. The conveyor carried material to the brick making machines (now gone) behind the camera prior to extrusion, cutting , drying and kilning.Pan House/ Machine Wing, ground floor. Interior. Remnant of dismantled Fawcett 'Incla' pan mill base.Pan House/ Machine Wing. Interior. Crusher House. South wall, switch box.Pan House/ Machine Wing, ground floor. Interior. South wall. Pan House beyond.Pan House/ Machine Wing, screen loft, 2nd floor/mezzannine. Interior. View from east of one of the three screens feeding crushed and sieved dry clay dust to the hoppers below. Each screen is served by one bucket elevator.Pan House/ Machine Wing, screen loft, 2nd floor/mezzannine. Interior. View from north east of northernmost of the three screens feeding crushed and sieved dry clay dust to the hoppers below. Each screen is served by one bucket elevator.Pan House/ Machine Wing, screen loft (adjacent area above Hopper 5 and 6), 2nd floor/mezzannine. Interior. Detail of conveyor feed from bucket elevator to Crusher House easternmost hoppers. Hopper 5 and 6 had a separate pan mill.Pan House/ Machine Wing. View from east. Switch Room no. 1 is on the left of the image.Interior. Switch Room no. 1 .Pan House/ Machine Wing and switchrooms. View from south.Pan House/ Machine Wing, View from south west.Hoffmann Kiln. Interior. South end of west chamber showing reepais to wicket (door) of the gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total.View of south west end of gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total.Detail of wicket flanking wall at south west end of gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total.Detail of wicket of chamber 22 at south west end of gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total.View from east with the Intermittent Kiln building (NS94483 67973) being dismantled.View from south looking towards the site of the now demolished ? brick drier building formerly at NS94418 68002.Pan House/ Machine Wing, ground floor. Interior. View from north west. There were three pan mills on this level. All have been removed prior to demolition. The three bucket elevators from the pan mills rising to the screen loft for 'sieving' and supplying the hoppers in the adjacent compartment are visible. The pipes for returning material to be re-crushed to the correct size are also visible.Pan House/ Machine Wing, ground floor. Interior. View of pan mill base after dismantling.Pan House/ Machine Wing , ground floor. Interior. View from south of middle pan mill's conveyor supplying material to be crushed, next to the casing of the bucket elevator taking clay dust to screens on the top floor.Pan House/ Machine Wing, ground floor. Interior. Hopper area. Conveyor to pan mill no. 2. This would have fed in crushed raw materials to the 'recipe' for the brick 'mix' to be fed into the brick making process.Pan House/ Machine Wing, ground floor. Interior. Pan house roof from west. This appears to be a half double inverted structure. Note the structure of the building - brick and steel frame from the ?early 20th century.Pan House/ Machine Wing, ground floor. Interior. Elevated view from north east. Note 6 ton capacity overhead travelling crane for maintenance of the machines.Pan House/ Machine Wing, screen loft, 2nd floor/mezzannine.  Interior. Detail of original floor - steel sheeting.Interior. Switch Room no. 1 .Partially demolished Intermittent Kiln at NS94487 67970. There were two gas-fired kilns on site. Once fired, the bricks were sent to the stockyard for dispatch.Detail of wicket no. 29 concrete arch. This gas-fired Hoffmann Continuous Kiln centred at NS94470 67952, was built in the 1964. This kiln could hold 380,000 bricks in total.Detail of air duct 22 at south west end of gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total.View from south west of 1964 gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. To the left, Pan Mill and Crusher House. The Intermittent kiln is being dismantled in the background.Detail of air duct in gas-fired Hoffmann Continuous Kiln centred at NS94470 67952 under demolition.View of gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. The Intermittent kiln is being dismantled on the right of the image.View from south of retaining wall at NS94408 67891Pan House/ Machine Wing, ground floor. Interior. View from north west. View of pan mill no. 1 bucket elevator carrying milled material to the screen loft. The material at this point would resemble oatmeal in consistency.Pan House/ Machine Wing, ground floor. Interior. Pan mill's plinth for pan mill drive removed prior to demolition.Pan House/ Machine Wing , ground floor. Interior. View of pan mill base after dismantling. The ground clay would have dropped into a sump below the mill and picked up by the bucket elevator.Pan House/ Machine Wing, ground floor. north compartment from south west. Interior. Bottom of hoppers supplied by pan mill adjacent via screens on the top floor.Pan House/ Machine Wing, ground floor. Interior. View of hopper no. 1. The material from these hoppers would then be sent to the brick making extruding and cutting machines in the adjacent block to the north.Pan House/ Machine Wing , ground floor. Interior. View of the hopper area from west. The material from these hoppers would then be sent to the brick making process.Pan House/ Machine Wing, screen loft, 2nd floor/ mezzannine.  Interior. Screen loft View from east of one of the three screens feeding crushed and sieved dry clay dust to the hoppers below. Each screen is served by one bucket elevator.Interior. Switch Room no. 1 .Pan House/ Machine Wing and switchrooms. View from southeast.Drier building. Interior. This building at  NS94457 68027 was a  setting area where green bricks were dried prior to firing in one of the two kilns on site.Drier building at NS94457 68027. Interior. Here we see dried green bricks prior to firing in one of the two kilns on site.Brick making building. View from east.Detail of unfired (green) bricks in partially demolished south east end of chambers of the gas-fired Hoffmann Continuous Kiln centerd at NS94470 67952. This kiln could hold 380,000 bricks.View from south of west chamber of the gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total.Hoffmann Kiln. Interior. South end of west chamber showing reapirs and rebuilds of the gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total.Hoffmann Kiln. Interior. South end of west chamber showing reapirs and rebuilds of the gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total.Hoffmann Kiln. Interior. South end of west chamber showing deterioration of holes through which the gas 'lance' would be inserted to fire the gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 b Detail of air duct at south west end of gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total.Continuous kiln.Detail of wicket of chamber 27 at south west end of gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total.View from west of west side of the 1964 gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total. View from south west of blocked wicket no. 15 with inserted air duct, north end,  gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. during demolition. This kiln could hold 380,000 bricks in total.Detail of south end,  gas-fired Hoffmann Continuous Kiln centred at NS94470 67952. This shows the set green bricks left unfired when the brickworks closed in December 2011.Hoffmann Continuous Kiln. Interior. View of south end of the gas-fired Hoffmann Kiln centred at NS94470 67952. This kiln could hold 380,000 bricks in total.View from west of general workshop and store at NS94532 67990. This building post-dates 1938.View from north west of former brick stock yard centred at NS94484 67874.Pan House/ Machine Wing. View from south south east.Pan House/ Machine Wing, ground floor. Interior. View from south of middle pan mill's bucket elevator. The pan mill has been removed.Pan House/ Machine Wing, ground floor. Interior. View from east. Note construction of brick stiffened with steel framing.Pan House/ Machine Wing , Ground floor. Interior. View from west showing structure of lower level of pan house. Pan mill no. 3's casing for its bucket conveyor to the screens above, can be seen.Pan House/ Machine Wing, ground floor. Interior. Pan house roof from east. This appears to be a half double inverted structure. Note the structure of the building - brick and steel frame from the ?early 20th century.Pan House/ Machine Wing, ground floor, adjacent to north compartment of Pan House. Partially demolished area. Appears to have supplied the (newer) Hoppers 5 and 6 through the door on the right.Pan House/ Machine Wing, ground floor, adjacent to north compartment of Pan House. Partially demolished area. Appears to have supplied the (newer) Hoppers 5 and 6 through the door on the right.Area  adjacent to Pan House/ Machine Wing, ground floor. Interior. Partially demolished area. This is the concrete machine plinth of the Pan Mill which had been removed.The base of the bucket elevator casing can be just seen top right of image.Pan House/ Machine Wing, ground floor. Interior.  View from west. All three pan mills have been removed. The bucket elevators took the crushed raw material to the screen loft - the blue pipes fed material to be re-crushed (not fine enough to go through the screen or sieve) back into the Pan Mill.Pan House/ Machine Wing, ground floor. Interior. View from west. All three pan mills have been removed. The bucket elevators taking the crushed raw material to the screen loft - the blue pipes fed material to be re-crushed (it would not go through the screen sieve).Pan House/ Machine Wing, ground floor. Interior. View of the hopper area. Bottom of hoppers supplied by pan mill screens on the top floor (screen loft).The material from these hoppers would then be sent to the brick making machines.Pan House/ Machine Wing,1st floor/mezzannine. Interior. View of the area below screen loft (2nd floor/mezzannine). The bucket elevators on the left and the screened clay to be returned to Pan Mill floor for re-grinding is contained in the pipes.

First 100 images shown. See the Collections panel (below) for a link to all digital images.

Administrative Areas

  • Council West Lothian
  • Parish Bathgate
  • Former Region Lothian
  • Former District West Lothian
  • Former County West Lothian

Archaeology Notes

NS96NW 25 9445 6794.

See RCAHMS manuscript reference: MS 500/57/8 for details.

Activities

Desk Based Assessment (1983)

Historical Notes compiled by SIAS Researcher, University of Strathclyde Department of Economic History, c.1983.

Etna Brickworks, Bathville, Armadale, West Lothian NS 944 678

In operation c. 1897-December 2011, undergoing demolition 2012

See MS 500/57/8

Historical Notes compiled by SIAS Researcher

Etna Brickworks, Bathville, Armadale, West Lothian (NS96NW 25; NS 94450 67940)

In operation c. 1897-December 2011, undergoing demolition 2012

Etna Brickworks first appeared on the Ordnance Survey Map of 1897 and from 1905 it was operated by United Collieries Ltd. United Collieries also operated the Atlas Works at Armadale (see G.P.O directories) (1)

United Collieries Ltd operated the works until 1947 [when it was taken over by]...United Fireclay Products Ltd...until 1971. The company then merged with Gibbons Dudley Ltd. By 1981 the whole works were part of Steetley Brick (Mr Henry Mitchell).

The works are situated between Bathville Pipe Works and Atlas Brickworks (NS96NW 38). The Ordnance Survey Map (OS 25-inch, Linlithgowshire, sheet ?NX.I) showed two 10 chamber Hoffman Kilns which were also shown on the map of 1897...The westernmost kiln was still standing in 1978 but out of use...

A Newcastle Kiln to the east of the works in 1917 was demolished after 1956...a loading conveyor and works changing room replaced it. At the south of the works, a 16 chamber Hoffman (built c.1898) was standing but out of use in 1978, and another continuous kiln, west of this, was demolished before 1956. The works had had many alterations after 1956; a stable was demolished and the drying and moulding shop which had stood between one of the Hoffman [kilns] and the Newcastle [kiln] has also been demolished. The machine, screen and mill house at the west side of the works was still used as the machine wing in 1978, but the building was probably different...There were tramways throughout the works in 1917, and still in the 1940s ...but a wagon tippler situated south of the crusher house (still in use in 1978) had been demolished, and the pan mill and moulding shop (situated between the two south kilns) likewise had been demolished after 1956. In1978 the works had 4 Hoffman type chamber kilns. The newest, which stood parallel to the 26 chamber kiln, had been built to a traditional continuous design in 1964. The kiln had been converted in 1975 to allow it to be set by forklift trucks, as opposed to the traditional system of bogies carrying 167 unfired [green] bricks) drawn by Lister tractors. The bogies took the bricks from the press to the wicket doors, and the kilns were set by hand. After firing the bricks were again hand loaded onto the bogies and sent to the central loading unit.

Doors the same size as the chamber arch were opened up at each end of the new kiln. Brick packs were formed in the machine wing and transported by forklift truck through the large end doors, the kiln sections being set in four packs; two on the bottom and two on top. When the kiln was unloaded after firing, the fork lift trucks lifted a bottom and a top pack at the same time (a load of 4.5 tons). It was estimated that this conversion doubled the output of the kiln; whereas previously the kiln burnt 18 chambers per week at 12 500 bricks per chamber, in 1976 it was claimed that it consistently did a full round equivalent to 28 chambers, with 16 500 bricks per chamber. The doors, in effect turned a 28 chamber kiln into one operated on a quarter-kiln setting and drawing cycle. (2)

In 1978, the machine wing was situated south of the 10 chamber kilns, and west of the other two. {It contained]...five Mitchell Double brick Presses and thee Pan Mills. The only Bradley and Craven machinery which had been supplied to Etna Works were a double shafted and a single shafted tandem mixer (No. 3224) which was supplied in 1954 and of which there are photographs taken by the company in 1960s (see MS/500/57/8). And a 16 inch, non de-aired, Auger Machine (No. 2712) which was supplied in 1946.

The Etna Works used to make firebricks and pipes; a rubbing of an “ETNA” firebrick (20cm X 10cm X 7cm) found at Jawcraig Works, Stirlingshire [NS87NE 67; NS8513 7526] in 1980, is ...[in MS/500/57/8 along with]...another rubbing from a half-pipe covering the oil pipes on top of the 16 chamber kiln at Etna Works...and was marked “UNITED FIRECLAY ARMADALE PRODUCTS LTD”.

The works were established in the late 19th century at Armadale to work the highly refractory aluminous fireclays of the Millstone Grit series in the area and their products had, by the early 1960s, a firmly established market over a wide field at home and overseas in all the major industrial where refractories were required.

The “ETNA” brand made by UFP Ltd in the 1960s was particularly suitable for carbonizing plants, cement kilns, coke ovens, cupolas, lime kilns, mill furnaces, pottery kilns, water tube boilers...

This brand was also made at the West Works which were built in mid-1960 to take over the refractory production once carried on at both the Etna and Atlas Works.

The making of firebricks probably ceased in the 1960s sometime after the alterations mentioned ...{above}...and in 1978 only composition bricks marked “UFP” were being produced. (3)

Since 1978, the easternmost 10 chambered kiln had been converted to be set and loaded by fork-lift truck and was in use in 1981, and the area between the two 10 chamber kilns had been covered. (4)

(1) Little is known of the early history of the works or when t was actually established.

(2) Gibbons, Dudley Magazine, no. 29, Autumn 1976, 7. See RCAHMS, MS/500/57/8.

(3) Information from Mr Alex Mitchell, July/August 1978 and noted by GJ Douglas, Scottish Industrial Archaeology Survey, University of Strathclyde.

(4) Information from GJ Douglas, Scottish Industrial Archaeology Survey, University of Strathclyde, 1981.

Destruction (1984 - 2012)

There were four Hoffmann continuous kilns at this site: two of 10 chambers (1880s demolished 1984), One of 16 chambers (built 1898, demolished early 19080s) and one of 28 chambers (built 1964, demolished 2012).

Field Visit (30 January 2012)

Etna Brickworks, Bathville, Armadale, West Lothian (NS96NW 25; NS 94450 67940)

In operation c. 1897-December 2011, undergoing demolition 2012

Etna Brickworks, latterly owned by Carradale Brick Company (along with Carluke’s Mayfield Brickworks) went into liquidation in mid-November 2012. The machinery taken for scrap/reuse was removed by the end of January 2012. Demolition was underway by the week of 23rd January 2012. Miriam McDonald of RCAHMS visited the site on 30th January 2012 as part of the Threatened Buildings Industrial Survey project. The information gathered was added to the material already held at RCAHMS from the Scottish Industrial Archaeology Survey in the 1980s as part of the Brick, Tile and Fireclay industries recording project (MS 500/57/8).

In 2012, the partially cleared Etna site consisted of a Hoffman Continuous Kiln (NS94469 67952, 1964, 18 chambers and modified to 28, gas-fired, modified to allow fork lift trucks to set the kiln for firing and originally referred to as No.3 kiln, MS/500/57/8); an Intermittent Kiln of recent design (NS94484 67971) built roughly on the site of the former kiln no. 4 (16 chamber, circa 1898, demolished 1982); a Pan House/Machine Wing, and a 1980s drier and brick making buildings on the site of Kilns 1 and 2 (10 chamber Hoffman kilns, 1890s, demolished).

The Pan House/ Machine Wing contained three pan mills which had been dismantled. The four Hoppers were connected to the three pan mills (Hopper no.1 appeared to have been disconnected but unclear how it functioned). The raw material store and hopper shed (NS94434 67866) and the Crusher House (NS94419 67903) had been demolished along with the covered conveyor carrying the crushed material to the eight ‘Fawcett’ hoppers in the south end of the Machine House. The material from these eight hoppers was then fed to the pan mills. There was also another pan mill base with bucket elevator in the west extension with its two Hoppers (5 and 6) and the west end of the Pan House/Machine Wing. This fourth pan mill was fed by conveyor from the south end of the raw crushed eight hopper range. The Pan House/ Machine Wing appear to have always been located on this site, although it has since been modified extensively according to Ordnance Survey map evidence (Ordnance Survey, second and third editions, 6-inch county map (Linlithgowshire, 1898 and 1917, sheet IX SW)).

All of the die and cutter machines had been removed from the building immediately to the north of the Pan House/Machine Wing. The roof of the 1964 modified Hoffman kiln remaining (there had been another three until the 1980s) had been removed and was partially collapsing at its north and south ends. The Intermittent Kiln was undergoing dismantling on the date of visit. The late 20th century Office and Mess Room areas were intact, although interiors had been ransacked.

Visited by RCAHMS (MMD), 30 January 2012.

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